Sublimated vs Screen Printed Jerseys | TrueCut Playbook

Sublimated vs Screen Printed Jerseys: What Teams Need to Know

If you’re ordering custom jerseys for your team, you’ll almost always hear two terms: sublimation and screen printing. They look similar at first glance, but they’re built very differently — and that difference matters long-term.

This guide breaks it down clearly so you can make the right choice for your team.

What Is Sublimation?

Sublimation is a process where ink is permanently infused into the fabric using heat and pressure. Instead of sitting on top of the jersey, the design becomes part of the material itself.

What that means in real life:

  • No cracking

  • No peeling

  • No fading

  • No heavy layers on the fabric

Sublimated jerseys stay lightweight, breathable, and flexible because there’s nothing added on top of the material.

What Is Screen Printing?

Screen printing applies ink or vinyl on top of the fabric. Each color is layered separately, creating a raised surface you can feel.

What that means in real life:

  • Designs can crack or peel over time

  • Prints can feel stiff or heavy

  • Limited design coverage

  • Better for short runs or casual use

Screen printing is common for basic team shirts or budget jerseys, but it’s not built for heavy, repeated use.

Durability: Which One Lasts Longer?

This is where the difference really shows.

Sublimated Jerseys:

  • Designed to last years

  • Graphics stay sharp wash after wash

  • Ideal for weekly games and tournaments

Screen Printed Jerseys:

  • Will show wear over time

  • Cracking and peeling is common

  • Best for light or occasional use

If your team plays often, sublimation is the safer long-term option.

Design Freedom

Sublimation:

  • Full-coverage designs

  • Unlimited colors

  • Gradients, patterns, and fine details

  • No extra cost for complexity

Screen Printing:

  • Limited colors

  • Higher cost for detailed designs

  • Restrictions on placement and size

If your team wants a bold, professional look — sublimation wins every time.

Comfort & Performance

Because sublimation doesn’t add layers:

  • Jerseys stay breathable

  • Fabric moves naturally

  • No stiff or sticky print areas

Screen printing adds weight and stiffness, which can be uncomfortable during long games.

Cost: Why Prices Are Different

Screen printing usually costs less upfront, which is why it’s popular for basic shirts.

Sublimation may cost more initially, but:

  • You’re paying for durability

  • You’re paying for design freedom

  • You’re paying for a jersey that won’t need replacing next season

In most cases, sublimation is the better value, not just the cheaper option.

So Which Should Your Team Choose?

Choose screen printing if:

  • You need a basic team shirt

  • You’re on a tight short-term budget

  • The jerseys won’t see heavy use

Choose sublimation if:

  • You want a professional, long-lasting jersey

  • Your team plays regularly

  • You want full customization without limitations

The TrueCut Approach

At TrueCut Apparel, our jerseys are fully sublimated — meaning your designs are permanently built into the fabric for performance, comfort, and longevity.

If you’re investing in custom jerseys, it’s worth doing it once — and doing it right.

Have questions or want a custom quote?
Reach out to TrueCut Apparel and we’ll help you get it right the first time.

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